Factory Free sample Inspection Tool - Progression Tool – Meiln
Factory Free sample Inspection Tool - Progression Tool – Meiln Detail:
Tool type: Progressive tool
Process:
1.00mm x 872mm x 280mm – 800T PRG @ R and L Parts Out
0.8mm*840mm*348mm- 800T PRG @ x2 Parts Out
Stamping Part Material: GS 93033 ALUMINIUM AL5-11C-NP-UM O/H111
Tool Material Grade:
Upper and Lower die shoe & blank holder are used S50C material,
Forming and re-strike blank holder plates are used HMD5 material,
trim punch blank holder plates are used S50C material.
Steel Surface Treatment:
Forming punch: PVD
Forming punch：SKD11+TD
Standard Components:
Most of standard parts are sourced from MISUMI and PUNCH, gas spring are sourced from HYSON.
Complexity: Middle
◆Application: The tool applicated to automotive brake shield part
Lead Time: 4 months
Background:
Aluminum powder is easy to be created during mass production, resulting in scoring on the product surface, which is a common problem in mass production of aluminum parts.
We summarized the reasons why panel with scoring issue below.
1. The aluminum powder created in the die when form which caused high temperature sintering on the surface due to long move distance.
2. Insufficient lubrication and high friction caused scoring issue.
3. Forming gap is less than material thickness to form an extrusion condition, which is easy to cause scoring.
Countermeasure:
1. Use fine sandpaper or fine oil stone to remove the attachment and polishing.
2. Add a proper amount of special lubricating oil for aluminum parts in the die.
3. Increase forming gap tolerance. (lower die polishing)
We cleaned the die with fine sandpaper or fine oil stone during part production.
After treatment, we confirmed that the surface coating is not damaged.
Our service advantage:
1. 2 factories specializing in the production of tool.
2. strict quality inspection procedure
3. many workers with more than 10 years working experience
4. good after-sales service
5. Provide perfect forwarder service guidance
If you are interested in auto brake shield parts, please don’t hesitate to contact me, Meilin have much experience with these kinds of parts.
Product detail pictures:
Related Product Guide:
carry on to further improve, to guarantee merchandise high-quality in line with market and buyer standard necessities. Our organization has a top quality assurance procedure have already been established for Factory Free sample Inspection Tool - Progression Tool – Meiln , The product will supply to all over the world, such as: Salt Lake City, Guinea, India, With the aim of "compete with good quality and develop with creativity" and the service principle of "take customers' demand as orientation", we will earnestly provide qualified products and good service for domestic and international customers.
By Jill from Greek - 2018.08.12 12:27
Hope that the company could stick to the enterprise spirit of "Quality, Efficiency, Innovation and Integrity", it will be better and better in the future.
By David from Brazil - 2017.08.15 12:36
